WPC Decking Production Line
WPC/RESYSTA Decking Extrusion Line / PVC WPC Wood Plastic Composite Profile Extrusion Machine
FANLYPLAS WPC/RESYSTA lines, with direct extrusion, are equipped with material mixing and are based on plasticizing, mixing and extrusion with counter-rotating twin screw extruder as main unit.
Mixing machine: Mixing the material according to the formula, generally it can be minimum 70% wood powder.
Extrusion line: Making the WPC profile by extrusion and moulding, such as decking, wall panel, post, fence. you can make different products by changing mold.
Online embossing machine: Making beautiful design on the produce surface.
Sanding machine: Making the product surface with unglossy feeling.
Brushing machine: Making the product surface with rough wooden feeling.
Moreover, the extruded products are 100% recyclable.
Crusher and Pulverizer are used for recycling material to Mixer.
Technical Specification
1:SRLZ 300/600 mixer
- Type:Vertical typ
- Capacity:300-500Kg/h
- Total cubage of hot mixer:300 L
- Effective cubage of hot mixer:200L
- Motor power: 55KW
- Rotation speed of the hot mixer: 950rpm
- Blade of mixing: 3pcs (1Cr18Ni9Ti)
- Total cubage of cold mixer: 600 L
- Effective cubage of cold mixer: 360 L
- Motor power: 11 Kw
- Rotation speed :130rpm
- Cooling way: Water cooling
- water comsuption: 3.8 t/h
- Cooling time: ≤10min
- Mixing time: 6-8min/pot
- unload way: Automatic/manual
- Size of mixer :4580×2240×2500mm
- Weight: 3800Kg
2:Vacuum hopper loader/feeder
- Vacuum hopper capacity: 500L
- Vacuum hopper material: 201 stainless steel (hopper top withdust removal device, punching device)
- Vacuum hopper plate thickness: 3mm
- Material of suction tube and suction pipe: 201 Stainless Steel
- Suction tube diameter (mm): Ф 63
- Suction pipe diameter (mm): Ф 76
- Filter bag quantity: 14 pieces (filter the gas in the vacuumfeederto prevent overflow, coated polyester non-woven fabric)
- Motor power: 5.5kw Roots fan (with damping device)
- Muffler mode: The inlet and outlet are equipped withmufflerand elastic joint.
- Gas powder butterfly valve size: Ф250mm
- Pneumatic powder butterfly valve material : Aluminum alloy valve plate and body
- Fixed mode: It is fixed under the vacuumhopper throughbolts, flanges and other accessories.
- Support material: Carbon steel, fine welded.
3:65/132 WPC decking extrusion line
- Product thickness:15-80mm
- Product width:50-300mm
- Production output: 80kg/h-250kg/h
- Layer configuration:Mono layer; Multi layer
- Screw Design:Conical Twin screw
- Line speed:0.3-3m/min
- Total production line installation power: 90KW
- Size of production line: 25m*1.5*3.5m
3-1:FLZ65/132 Conical twin screw extruder
- Structure type: PVC / WPC compounds
- material: 38CrMoAlA
- Heating method: Aluminium hearter with stainless steel cover
- Main driving motor power: 37KW
- Main driving motor working method: AC motor, connected with elastic coupler
- Speed-adjusting method: Governed by AC transducer
- Main transducer and feeder’s transducer: ABB
- Contacter: SIEMENS
- Control system: PLC control
3-2:YFD240 Calibration table
- Length: 6000mm
- Width: 1100mm
- Vacuum Pump: 2 sets*5.5KW
- Vacuum connector: 12 pcs
- water pump: 1 set*2.2KW
- Front-back adjusting motor 1.1KW: 1 set
- Moving distance:800mm
- Blowing motor 1.1KW: 1 set
- Up-down adjusting: by manual
- Up-down adjusting scope: ±50mm
- Lateral (left right) adjustment scope: ±20mm
- Control box: Control panel arm
- Surface: stainless steel
- Water tank: 4000mm
3-3: Tempering furnace
Heating zone: 2 zones
Heating power: 12KW * 2
zones = 24KW
Heating rod: 12pcs * 2 zons = 24 pcs
Size:1500*650*1300mm
This heating process can promote better integration of filler (wood powder and rice husk) and plastic resin, effectively eliminate the internal stress of the wood-plastic material, thereby improving the bending strength and tensile strength of the wood-plastic material, making it more durable during use. It will not shrink or deform when encountering temperature differences between day and night.
3-4: YFQ240 Haul off unit
- Haul off force: 30000N
- Caterpillar drive motor 1.5KW: 2
- Frequency conversion: 1 ABB
- Haul off speed: 0.5-5.3m/min
- Max cutting width: 240mm
- Type of rubber pads:surface with slot, connect with Q235bottomplate
3-5: Online punching machine
- Punching method: Pneumatic automatic punching
- Cylinder size: 125X25
- Punching specification: Single side punching
- Punching mold material: Cr12MOV, each group of mould adopts modular
- installation, easy to disassemble
- Punching speed: 3-4m/min
- Encoder: AUTONICS
- Intermediate relay: Schneider
The machine mainly consists of punching mould platform, punching mould and control system unit. The machine is placed between the calibration table and haul off, measured by the encoder, and the cylinder drives the moving mould up and down to push out the hole.
3-6: YFQ240 Cutting unit
- Cutting motor 2.2KW: 1
- Max cutting width: 240mm
- Max cutting height: 140mm
- Centerline height of match extruder: 1050mm
- Free-dust motor power:1.1KW*1
3-7:YFF240 Tilt table
- Length x width: 4000 x 1100mm
- Working way: Penumatic
- Length counting: position limit switch
- Adjusting scope of centerline: ±50mm
4:Profile Mould
The mould is the main processing tool for manufacturing WPC/Resysta profile. The quality of mould directly affects the quality of processing technology, the precision output of products and production cost. Besides rational structure design and machining accuracy, the quality and service life of moulds are mainly affected by mould materials and heat treatment.
– Processing Material: WPC (Wood Plastic Composite)/RESYSTA material
– Mould Material : 3Cr17 Nimo or Germiny Din 1.2316
– Mould Component: Die Head + Calibrator + Water Tank + Heating Zones
– Surface Treatment: Mirror Polished + Chrome Plated
– High extrusion speed
– Easy to use and replace
– Long-term
– Can be repaired
– Mould Material has been specially treated. Which is to extend the service life.
– Mould head is designed with inside and outside double circulating water cooling system to shape the profile quickly.
5.Specification for WIDE BLET SANDER
- Model:MSG630R-R
- Working Width:30-630mm
- Working Thickness:2-100mm
- Minimum machining length:≥270mm
- Feed Speed:0-18m/min
- Total Motor Power:19.25kw
- Working Air Pressure:0.6Mpa
- Suction air volume:8200m³/h
6.Specification for PSL-450 Crusher
- Revolving knife diameter:400mm
- Revolving knife quantity:24pcs
- Rotation of revolving knife:550 r/min
- Fixed knife quantity:6pcs
- Sieve mesh diameter:12mm
- Crushing piece size:≤12mm
- Crushing capacity:500-700kg/h
- Power:AC MOTOR. 45KW,380V, 3P, 50HZ
- Inlet diameter:450*250mm
- Air blower:7.5KW
- Storage silo:SS steel 0.75m3
7.Specification for YSMF600 grinding machine
- Cutter head quantity:1pc
- Cutter head diameter:573mm±1mm
- Tooth plate:1 inch×16pcs
- Cutter blade:25pcs
- Main motor rotation speed:2950r/min
- Main motor power:55KW
- Induced draft fan type:9-19,4#.equipped with 5.5KWmotor
- Discharge device:ZGF,equipped with 0.75KWmotor
- Capacity:PVC 20-50meshes, 150-400Kg/h
- Dimension(L×W×H):3800×1650×2900mm
- Machine weight:1850Kg
FANLYPLAS is dedicated to providing solutions to produce WPC/RESYSTA profile.
WPC/RESYSTA. WPC/RESYSTA is obtained PVC with natural fibers (such as wood flours coming from rice husk, sugar cane, hemp,…) and some additives.
The finished product has a wood like appearance and its main applications are in construction, building exteriors and interiors field (decking, fencing, skirting, panels, wall and ceiling, cladding, door applications).
Compared to wood, WPC/RESYSTA needs a low maintenance, has a good ageing and heat resistance, weather resistant, fungi free and flame retardant.
The WPC/RESYSTA market demand is growing worldwide, especially in that countries where the government wants to adopt an Environment Friendly attitude: in fact the WPC polymeric mixture can consist of material coming from industrial scraps or post-consumer waste.