PVC Marble Sheet Production Line

Be Green By Extrusion!

Introduction of Our PVC Marble Sheet Production Line

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Applications : Our PVC Marble Sheet Production Line is designed to produce sheets that serve as a versatile and durable alternative to natural marble. These sheets are ideal for various applications, including wall panels, decorative boards, flooring, and furniture surfaces, offering an elegant aesthetic with enhanced practicality.

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Production Flow : The production process begins with material preparation using crushers and millers, followed by mixing. The materials are then extruded, laminated, and shaped through calendering. Subsequent steps include cooling, cutting, stacking, and optional UV coating, resulting in the final PVC marble sheet.

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Line Features : This production line is characterized by its automated operation, high production speed, and precise control system, ensuring efficiency and product quality. It offers production flexibility for diverse specifications, reduces costs through automation, and maintains product consistency via strict quality control.

Equipment Composition of FANLYPLAS PVC Marble Sheet Extrusion Line

FANLYPLAS offers customized PVC Marble Sheet Extrusion Line based on customer requirements, including product specifications, production volume, facility size, and desired level of automation. We provide flexible configurations to meet various needs. Below are some of the standard configurations available for FANLYPLAS PVC Marble Sheet Extrusion Line.

Extruder

Adopt conical twin screw extruder to increase output, reduce production costs and save energy. Extruder feeding adopts screw feeding

T-Die

We use high-quality metal to make the T-Die. The flow channel inside the T-Die adopts a hanger style with adjustable thickness. Equipped with a Die trolley for easy disassembly and safety.

Three-roll Calender

The three-roller machine is equipped with an oil temperature controller. For the embossing of the sheet, customers can decide whether to emboss on one side or both sides according to the number of embossing rollers.

Film laminating and hot stamping device

We provide laminating platform and hot stamping for customers to choose. The laminating platform is a double-station with two air shafts.

Cooling bracket and trimming cutter

The length of the cooling bracket can be determined according to the actual local temperature of the customer, and the trimming cutter is blade-type cutting without generating any dust.

Haul off unit

Two rollers for traction, and with a protective film laminating device, to keep the surface of the sheet clean after production.

High speed shear utter

The shear cutter is controlled by a servo motor, with controllable cutting length, high cutting accuracy and stable cutting process.

Auto stacker

We provide auto stacker ,which not only save labor costs but also provide stable automatic stacking.

Extrusion Line Workflow

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Material Feeding

The raw material PVC powder is continuously fed into the extruder hopper through the feeder and hopper to ensure uninterrupted production.

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Extrusion and T-Die

The extruder heats and melts the raw materials while mixing them evenly. The screw rotates to ensure even material flow, and the sheet is initially formed through the Die.

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Laminating

The sheet passes through the three-roll calender for calendering and lamination.

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Cooling and Haul off

Give the sheet traction, cool it down on the cooling bracket, and then cut the edges before entering the next process.

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Shear Cutter

The sheet is cut into sheets of uniform length by the shearing machine, and the shearing is more precise through the control of the servo motor.

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Automatic Stacking

The cut sheets are neatly stacked on pallets using automated robot. Save time and effort.

PVC Marble Sheet UV Coating Machine

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Purpose : This machine is designed to apply a specialized UV-curable coating to the surface of PVC marble sheets. This coating enhances the sheet’s properties, improving its resistance to scratches, increasing its surface hardness, and providing a high-gloss finish that enhances its visual appeal.

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Process : The process involves applying a liquid UV coating evenly across the PVC marble sheet surface. The coated sheet then passes under UV lamps. Exposure to this UV light triggers a rapid curing process, transforming the liquid coating into a hard, durable, and aesthetically pleasing layer. 、

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Benefits : Integrating UV coating enhances the durability and aesthetic quality of PVC marble sheets. The resulting surface is not only more resistant to wear and tear but also achieves a high-end, polished look, making it a superior material for decorative applications.

PVC Imitation Marble Sheet Production Line Auxiliary machinery

This production line integrates key machinery to transform raw materials into finished PVC marble sheets. It begins with material processing using crushers and millers, followed by precise mixing. The mixture is then shaped through extrusion and calendering, with lamination and optional UV treatment to enhance the surface. These processes, combined with automated feeding and strict quality control, ensure efficient production of high-quality PVC marble sheets.

Crusher

Crushers reduce the size of larger pieces of material, such as trimmed board edges, into smaller, manageable fragments for further processing or recycling.

Miller

Mills are used to grind scraps or raw materials into a fine powder, ensuring consistent particle size for optimal mixing and processing in the PVC marble sheet production.

Mixing Unit

This unit blends the main PVC materials with additives. It ensures a homogeneous mixture, which is critical for the final product’s quality, color consistency, and overall performance.

Feeding System

This system automatically conveys materials to the extruder, ensuring a continuous and controlled supply. This improves efficiency and reduces manual labor in the production process.

PVC Marble Sheets: Key Attributes and Production

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PVC Marble Sheet Characteristics & Uses : PVC marble sheets are engineered to replicate the aesthetic of natural marble while offering advantages like lighter weight, water resistance, and greater cost-effectiveness. These sheets find applications in interior decoration, including wall cladding, furniture surfacing, and decorative panels, providing a blend of visual appeal and practical performance.

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Our Production Line Advantages : Our production lines are designed for efficient, high-volume manufacturing of PVC marble sheets. Key advantages include automated processes for consistent quality, precise control systems for dimensional accuracy, and high-speed production capabilities to meet diverse market demands.

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Production Process & Refinements : The production process involves the preparation and mixing of raw materials, followed by extrusion and calendering to form the sheet. Lamination can be applied to enhance the surface design, and optional UV coating provides a durable, high-gloss finish. These processes ensure both aesthetic appeal and enhanced product durability

Q&A

What is the production capacity of the PVC marble sheet production line?

We have two regular models to choose from, Model 80 and Model 92. Model 80 can produce 250-300 kg per hour, and Model 92 can produce 400-450 kg per hour.

Can the production line produce sheets of different sizes and thicknesses?

Yes, the line is designed to produce panels in various thicknesses (1-6mm) and width is 1220mm. Other sizes can also be custom made for you.

What raw materials are required for the production line?

The main raw materials are PVC (Polyvinyl chloride), Calcium powder and appropriate processing aids.

How long does it take to install and commission the production line?

Installation and commissioning typically take 10-15 days, depending on the complexity of the production line. Our engineers provide on-site support and training during this period.

What is the lead time for ordering your PVC marble sheet production line?

The normal lead time is approximately 30-60 working days after receiving the down payment. The specific time depends on the model and configuration of the production line. We will do our best to ensure timely delivery.

What after-sales services do we offer?

We provide comprehensive after-sales services, including equipment maintenance, spare parts supply, remote troubleshooting and on-site technical support. In addition, we also provide operator training, including equipment operation and raw material guidance.

Why Choose Production Line from FANLYPLAS?

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Superior Quality & Advanced Technology

ANLYPLAS is committed to providing high-quality PVC marble sheet production line, utilizing advanced extrusion technology and precise mold design to ensure stable and efficient operation, producing excellent PVC marble sheet to help you stand out in the market.

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Customized Solutions & Professional Service

We have an experienced team that can provide tailor-made production line solutions based on your specific needs. Additionally, we offer comprehensive installation, training, and after-sales service to ensure the smooth operation of your production without any worries.

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Continuous Innovation & Trustworthy Brand

FANLYPLAS, a well-known mechanical equipment production line brand from Shanghai, continuously invests in R&D to constantly optimize products and technologies. Choose us, and you will get reliable products and a long-term partnership.

Contact Us for Your Solution!

Thank you for your interest in FANLYPLAS PVC marble sheet production lines! If you have any questions or requirements regarding our products, or if you would like to obtain a more detailed customized solution, please fill out the contact form below with your contact information and specific needs. Our professional team will contact you as soon as possible to provide you with the best quality service and support.