PC ABS Sheet Extrusion Line

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Applications and Features of PC ABS Sheet Extrusion Line

Based in our stragtic cooperation with core components supplier and our own designs, we established a very strong system whatever in technology, machine quality stability and supplying capacity. With many successful cases we have supplied whatever in China local market or foreign market. Our PC ABS Sheet Extrusion Line is a state-of-the-art manufacturing solution designed for producing high-quality PC/ABS sheets.Our extrusion line integrates advanced technologies to ensure excellent performance of screw designs, high efficiency, and precise control over sheet thickness and surface quality. With its reliable design and innovative features.

1.High Precision Production: The line ensures uniform thickness and consistent surface quality with advanced calibration and cooling systems.
2.Customizable Design: Flexible configuration options allow for the production of sheets in various sizes, thicknesses, and surface finishes to meet diverse industry needs.
3.Energy Efficiency: Equipped with energy-saving components, the production line reduces power consumption while maintaining high output.
4.User-Friendly Operation: Automated controls and intuitive interfaces simplify operation, minimizing labor requirements and enhancing productivity.

Equipment composition of PC ABS Sheet Extrusion Line

Dehumidifier and dryer system

Considering the PC easy absorbing moisture, we will do pre-treatment of chemicals granule before extrusion process, then combine loading system to support stable feeding material to extruder.

Extruder

The extruder melts and mixes the raw materials under high temperature and pressure. Using a screw system, it ensures uniform plasticization and homogeneity of the PC/ABS blend, which is critical for high-quality sheets.

Die Head

The die head shapes the melted material into a flat sheet. It ensures precise control over the sheet’s width and thickness. High-quality die heads contribute to uniform sheet dimensions and smooth surfaces.

Three-Roller Calender

The three-roller calender further refines the sheet by pressing it between three rollers to achieve the desired thickness and surface finish. It also enhances sheet uniformity and eliminates air bubbles.

Lamination Unit Platform

The lamination platform applies a decorative film to the surface of the sheet. This process enhances the sheet’s appearance and adds specific properties such as colorful designs and glossy designs.

Cooling Bracket

The cooling bracket is used to cool the extruded sheet gradually, ensuring dimensional stability and preventing warping. It typically uses air or water cooling systems for uniform cooling.

Tractor

The tractor pulls the sheet through the production line at a controlled speed. It ensures steady tension, preventing deformation and maintaining uniform sheet quality.

Cutting Machine

The cutting machine precisely cuts the sheet into desired lengths. It offers flexibility to produce sheets of various sizes and ensures clean, burr-free edges.

PC ABS Sheet Extrusion Line Workflow

Raw Material Loading

The loader transports PC and ABS raw materials into the extruder’s hopper. The system ensures a continuous, stable material feed, reducing manual intervention and enhancing efficiency. Sensors monitor the material levels to prevent interruptions.

Material Melting and Mixing

In the extruder, raw materials are heated and melted under high temperature and pressure. The screw mechanism ensures thorough mixing and homogenization of PC and ABS, resulting in a uniform melt for the next stage.

Sheet Forming

The melt material passes through the die head, where it is shaped into a flat sheet. The die head with two sides deckling system precisely controls the sheet’s width and thickness, and can make different width by on line adjusting. ensuring consistency in dimensions.

Surface Refinement

The three-roller calender compresses the sheet to the desired thickness and smoothness. This process eliminates air bubbles, improves surface finish, and ensures uniform thickness across the sheet.

Cooling and Stabilization

The cooling bracket gradually reduces the sheet’s temperature using air or water cooling systems. This process ensures dimensional stability and prevents warping or deformation.

Cutting and Finishing

The tractor pulls the sheet to the cutting machine, which slices it into desired lengths. The cutting machine ensures clean edges and consistent sizing, completing the production process.

Performance and Applications of PC Sheets

PC Sheet Performance：

PC (polycarbonate) sheets are known for their high impact resistance, transparency, and thermal stability. They offer excellent UV protection, flame retardancy, and are lightweight yet highly durable. PC sheets maintain clarity and strength under extreme temperatures, making them ideal for demanding applications requiring optical clarity and mechanical strength.

Applications of PC Sheets：

1.Construction: Used in roofing, skylights, and sound barriers due to its transparency and durability.

2.Automotive: Applied in headlight covers and interior panels for their lightweight and strength.

3.Electronics: Used in protective covers and components for their insulating properties.

4.Safety Equipment: Widely used in bulletproof glass and helmets for impact resistance.

Performance and Applications of ABS Sheets

ABS Sheet Performance：

ABS (Acrylonitrile Butadiene Styrene) sheets feature excellent toughness, heat resistance, and ease of processing. They provide a good balance of strength, rigidity, and surface finish, making them versatile and cost-effective. ABS sheets are also resistant to chemicals and provide stable performance in both indoor and outdoor conditions.

Applications of ABS Sheets：

1.Automotive: Used in dashboards, trims, and consoles for their toughness and easy molding.

2.Consumer Goods: Common in luggage, toys, and home appliances for their durability.

3.Medical Equipment: Used in enclosures and housings due to their chemical resistance.

4.Electronics: Used in keyboard frames and electronic housings for their rigidity and finish.

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FAQS

What is the maximum sheet width and thickness your production line can produce?

Our PC ABS Sheet Extrusion Line can produce sheets with a maximum width of 2100mm and a thickness range of 1mm to 12mm. Customizations are available to meet your specific requirements.

What types of raw materials are compatible with this extrusion line?

The production line is designed to handle high-quality PC (Polycarbonate) and ABS (Acrylonitrile Butadiene Styrene) raw materials, as well as their blends. It ensures efficient processing and consistent quality for various formulations.

How do you ensure the quality of the sheets produced by this line?

Our production line incorporates advanced technologies like precise screw design, high-quality die heads, and automated calibration systems. Additionally, rigorous testing and quality control protocols are implemented to ensure consistent thickness, surface finish, and mechanical properties.

How energy-efficient is your production line?

Our extrusion line is equipped with energy-saving components, such as high-efficiency motors, optimized heating systems, and smart control technologies. These features minimize energy consumption while maintaining high output.

What kind of after-sales service do you provide?

We offer comprehensive after-sales support, including on-site installation, training for operators, regular maintenance, and 24/7 technical assistance. Spare parts are also readily available for quick replacement.

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