PVC/WPC/UPB Foam Board Production Line

Be Green By Extrusion!

Applications and Features of FANLYPLAS PVC/WPC/UPB Foam Board Production Line

FANLYPLAS PVC/WPC/UPB Foam Board Production Line adopts Celuka foam technology and plastic extrusion manufacturing process to produce a skinning or outer layer of foam board, and it achieves excellent surface hardness, rigidity and toughness and more scratch-resistance, which can replace natural wood boards and plywood boards for furniture and construction, etc.

Key Features of the Production Line:

Advanced Extrusion Technology: Our PVC foam board making machine includes compact structure Conical Twin-screw extruder, excellent flow channel design T-die and other superior performance auxiliary machines, to ensure uniform thickness, evenly density, smooth surfaces, and no bubbles.

High Efficiency andAutomated Operation: The production line integrates automation systems, including precise temperature control and synchronized operations, enhancing productivity and reducing labor costs.

Customizable Design: Our production line supports various board specifications, including thickness, width, density and surface, to meet diverse application needs.

Equipment Composition of FANLYPLAS PVC/WPC/UPB Foam Board Production Line

FANLYPLAS offers customized PVC/WPC/UPB Foam Board Production Line based on customer requirements, including product specifications, production volume, facility size, and desired level of automation. We provide flexible configurations to meet various needs. Below are some of the standard configurations available for PVC/WPC/UPB Foam Board Production Line.

Extruder

According to PVC material property, conical twin screw extruder is selected. Fanlyplas extruder adopts 38CrMoAlA screw and barrel, aluminium heater with stainless steel cover in Barrel to provide high temperatures to melt PVC resin and other additives, also cooling fans to coordinate to get the required temperatures.

T-Die

Fanlyplas T-die adopts cloth hanger type without choke bar inside flow channel. Its advanced flow channel design makes perfect board surface and even thickness. No flat pore, no mechanical mark and burned material inside channel, and the production line runs stably and longer time.

Calibration table and Cooling Bracket

Fanlyplas Calibration table up&down adjustment is controlled by hydraulic, and its front&back moving is controlled by electrical motor. Supporting rollers is made by Stainless steel; Its length depends on the required board size.

Haul-off unit with Top film lamination device

Top film lamination is added in front of the haul-off to give protect film laminated on the foam board. Rubber rollers driven by motor gives enough power for foam board processing.

Haul-Off Unit

The haul-off unit provides consistent traction to pull the sheet through the production line. Its synchronized operation with calendar ensures smooth movement and prevents deformation.

Cutting unit with Dust collector

Up two saw cutters are for trimming side to cut two sides of the foam board. Length saw cutting is controlled by PLC controlling. One set vacuum fan placed under the cutter helps collect dust produced during cutting process.

Auto Stacker

The stacking system organizes finished sheets for easy handling and storage. It ensures efficient stacking without scratching or damaging the surfaces.

Water Chiller

It supplies cold water to T-die channels. Then cools the incoming hot water.

FANLYPLAS PVC/WPC/UPB Foam Board Production Line Workflow

1. Material Mixing

All raw materials will be prepared as per formula and loaded it into hot mixer to get evenly mixing by self-friction & electric heating, then release them to cold mixer and cooled down by water cooling.

2. Extrusion and Melting

Extrusion is the most critical part in manufacturing PVC foam board. The plastic materials in powder form will be conveyed forward by two rotation screws in opposite directions, and heated and plasticized into molten material form.

3. Shaping

The molten material from extruder will go through adapter into T-die. Molten material will be forming again inside T-die, and T-die will give it a general shape and required thickness. Then, preformed board comes out from T-die mouth.

4. Calibrating and Cooling

The preformed board is cooled by cycling cooling water calilbration table to get the required thickness and perfect surface. And a series of rollers of cooling bracket will help foam board exposed to the surrounding air for further cooling.

5. Top film Laminating and Hauling off

After cooling, a protective film is laminated onto the surface to prevent scratches during handling, and haul off unit gives enough power for foam board processing.

6. Cutting and Edge Trimming

The cooled sheet is cut to the desired length using a cutting machine. Simultaneously, excess edges are trimmed to ensure uniformity and precise dimensions.

7. Automatic stacking

The cut plates are neatly stacked on pallets using automated robots.

8. Grinding and pulverizing

Foam board scrap can be put into the grinder and cut big pieces into small pieces, then pulverized them into powder. Those powder can be reused in foam board formula as recycled material.

Characteristics and Applications of PVC/WPC/UPB Foam Board

PVC/WPC/UPB Foam board provides a consistently smooth and bright surface. They are lightweight, durable and provide excellent chemical resistance. In addition, the boards possess excellent thermal properties, making PVC/WPC/UPB Foam board a versatile choice, suitable for both indoor and outdoor use.

Application of PVC/WPC/UPB Foam board:

Advertising: silk screen printing, advertisement carving, display boards, light boxes, etc.

Building decoration: indoor/outdoor decoration boards, commercial decoration boards, room partitions.

Furniture processing: indoor and office furniture, kitchen furniture and bathroom facilities.

Vehicle and vessel manufacturing: interior decoration of vehicles, vessels and airplanes.

Industrial manufacturing: anticorrosion and environmental protection engineering, thermally molded parts, cold storage engineering.

FAQS

What is the production capacity of PVC/WPC/UPB Foam board production line?

The production capacity depends on the model and configuration of the production line. Typically, it ranges from 400 to 800 kg per hour. We can customize the capacity based on your specific requirements and variable as per different thickness and width.

Can the production line produce sheets of different sizes and thicknesses?

Yes, the production line is designed to produce sheets with various thicknesses (from 3-40mm) and width between 915-2050mm. We provide different extruder model, adjustable die heads and suitable downstreams to meet your specifications.

What raw materials are required for the production line?

The main raw material is PVC resin, calcium carbonate and additives, such as stabilizers, wax, foaming regulator, foaming agent. And the scrap is 100% recyclable.

How long does it take to install and commission the production line?

Installation and commissioning typically take 15-20 days, depending on the complexity of the production line. Our engineers provide on-site support and training during this period.

What after-sales services do you offer?

We offer comprehensive after-sales services, including reasonable material formulation suggestion, equipment maintenance, spare parts supply, remote troubleshooting, and on-site technical support. Additionally, we provide operator training to ensure smooth production.

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PVC/WPC/UPB Foam Board Production Line

Be Green By Extrusion!

Applications and Features of FANLYPLAS PVC/WPC/UPB Foam Board Production Line