Polycarbonate (PC) Sheet Extrusion Line
Be Green By Extrusion!
About FANLYPLAS Polycarbonate (PC) Sheet Production line
Based in our stragtic cooperation with core components supplier and our own designs, we established a very strong system whatever in technology, machine quality stability and supplying capacity. With many successful cases we have supplied whatever in China local market or foreign market. Our Polycarbonate (PC) Sheet Production line is a state-of-the-art manufacturing solution designed for producing high-quality Polycarbonate (PC) sheets.Our extrusion line integrates advanced technologies to ensure excellent performance of screw designs, high efficiency, and precise control over sheet thickness and surface quality. With its reliable design and innovative features.
1.High Precision Production: The line ensures uniform thickness and consistent surface quality with advanced calibration and cooling systems.
2.Customizable Design: Flexible configuration options allow for the production of sheets in various sizes, thicknesses, and surface finishes to meet diverse industry needs.
3.Energy Efficiency: Equipped with energy-saving components, the production line reduces power consumption while maintaining high output.
4.User-Friendly Operation: Automated controls and intuitive interfaces simplify operation, minimizing labor requirements and enhancing productivity.
Wide Range of Applications of Polycarbonate (PC) Sheets
PC (polycarbonate) sheets are known for their high impact resistance, transparency, and thermal stability. They offer excellent UV protection, flame retardancy, and are lightweight yet highly durable. PC sheets maintain clarity and strength under extreme temperatures, making them ideal for demanding applications requiring optical clarity and mechanical strength.
1.Construction: Used in roofing, skylights, and sound barriers due to its transparency and durability.
2.Automotive: Applied in headlight covers and interior panels for their lightweight and strength.
3.Electronics: Used in protective covers and components for their insulating properties.
4.Safety Equipment: Widely used in bulletproof glass and helmets for impact resistance.
Customized Polycarbonate (PC) Sheet Extrusion Machine
A Polycarbonate (PC) sheet extrusion line is an integrated system, and its configuration is engineered specifically for you. We design and customize the entire line—from the extruder and T-die to the three-roll calender and downstream equipment—based on your final product’s specifications and performance goals.The following are some examples of the components of customer production lines.
Dehumidifier and dryer system
Considering the PC easy absorbing moisture, we will do pre-treatment of chemicals granule before extrusion process, then combine loading system to support stable feeding material to extruder.
Extruder
Engineered for polycarbonate, our extruder features a specialized screw for superior melt quality and a high-torque gearbox for stable output. Precise PID temperature control with an advanced cooling system prevents material degradation, ensuring flawless results.
T-die Head
The key to a perfect sheet. Our T-die is crafted from high-grade alloy steel, featuring a mirror-polished "clothes hanger" flow channel for uniform melt distribution. A flexible upper lip with fine-tuning bolts allows for precise gauge control and superior thickness tolerance.
Three-roll Calender
This unit creates a flawless finish. Each mirror-polished, hard-chrome plated roll has independent servo drives and multi-zone thermal regulation. This precision system ensures superior gauge accuracy, a stress-free flat sheet, and exceptional optical clarity.
Lamination Unit Platform
The lamination platform applies a decorative film to the surface of the sheet. This process enhances the sheet’s appearance and adds specific properties such as colorful designs and glossy designs.
Cooling Bracket
The cooling bracket is used to cool the extruded sheet gradually, ensuring dimensional stability and preventing warping. It typically uses air or water cooling systems for uniform cooling.
Haul-off Machine
Driven by a variable frequency motor, the haul-off speed is precisely synchronized with the extrusion speed to maintain consistent tension and prevent stretching or buckling.
Edge Punching Collection Unit
The edge punching unit removes excess material from the sheet’s sides, providing a clean and efficient way to collect wastage materials.
Cutting Machine
Our automated cutter delivers precise, repeatable sheet lengths. Controlled by a PLC system with a length encoder, the powerful shear or saw action provides a clean, burr-free cut every time, ensuring your final product has perfectly finished edges.
Why Choose Polycarbonate (PC) Sheet Extruder from FANLYPLAS?
Superior Quality & Advanced Technology
ANLYPLAS is committed to providing high-quality polycarbonate (PC) sheet extruder, utilizing advanced extrusion technology and precise mold design to ensure stable and efficient operation, producing excellent polycarbonate (PC) sheet to help you stand out in the market.
Customized Solutions & Professional Service
We have an experienced team that can provide tailor-made production line solutions based on your specific needs. Additionally, we offer comprehensive installation, training, and after-sales service to ensure the smooth operation of your production without any worries.
Continuous Innovation & Trustworthy Brand
FANLYPLAS, a well-known plastic extrusion equipment manufacturer in Shanghai, China, has obtained ISO9001 quality management system certification. Choosing us will ensure you have a long-term partner.
Q&A
What quality assurance can you offer, and what brands of components do you use?
Quality is our cornerstone. With over 20 years of manufacturing experience, we build our machines for reliability and performance. We integrate premium components from world-renowned brands like Siemens, Schneider, and Omron to guarantee stability and a long service life. Before shipment, every production line undergoes a rigorous quality control inspection and a complete test run at our factory. We welcome you or your designated third-party to witness this pre-delivery test in person to ensure your total satisfaction.
What kind of after-sales service do you provide for international customers?
We provide comprehensive global after-sales service to ensure your success. Our experienced engineers can travel to your factory for on-site installation, commissioning, and operator training. For long-term peace of mind, we offer lifetime 24/7 online technical support via video call or messaging for any troubleshooting needs. Furthermore, we guarantee a reliable, long-term supply of all necessary spare parts at a reasonable cost, ensuring your production line runs smoothly for years to come.
How can I get a quotation for your polycarbonate (PC) sheet production line?
To receive an accurate quotation, please contact us with your specific requirements, as our production lines are fully customizable. Provide us with details such as your desired sheet width and thickness, required output capacity (kg/hr), and the intended end application. Also, mention any special requests like specific component brands. Once we have this information, our sales engineering team will promptly prepare and send you a detailed technical proposal and a competitive price quotation.
What is the delivery time for your machines?
The typical delivery time for a standard polycarbonate (PC) sheet extrusion Line is approximately 60 to 90 working days after receiving the down payment and confirming all technical specifications. The exact lead time can vary depending on the complexity and customization of the machine, as well as our current production schedule. We will provide a confirmed delivery schedule in our official sales contract.
Let's Build Your Ideal Polycarbonate (PC) Sheet Production Line
Tell us your requirements, and our engineering team will provide a customized technical proposal and a competitive quote within 24 hours.
