About PVC Foam Board Production Line
The machine is super efficient with the ability to produce about 700-800Kgs of foam board per hour. Other than that, the production line incorporates a stable extrusion process that makes it a perfect choice for manufacturing thin plates.
Independently developed by our seasoned engineers and dedicated design experts, the foam board production line guarantees uniform plasticizing, seamless operation, and unmatched performance. For longevity and added life, the structure of our PVC foam board production line is made from a high-performance steel alloy.
Equipment Components Of Pvc Foam Board Extrusion Line
1.Parallel twin-screw extruder
The model features a parallel screw feeder that prevents any blockage that might be facilitated by PVC powder. In the same fashion, the extruder has the 38CrMoA1A screw and barrel. It also incorporates electric parts from notable manufacturers like ABB, Omron, AUTONICS, NSK, SKF, Schneider and Siemens.
Apart from that, the model has a twin screw feeder, which makes it easy to feed raw materials effortlessly into the screw and barrel. There is also a screw loader that feeds material into the machine while a limit switch ensures continuous flow of material.
The extruder features the T-type design with adjustable board thickness. It also has the T-die for color evenness during the processing period. Moreover, the calibrators ensures that the finished PVC foam board is shaped to precise and even thickness.
3.Sizing and Cooling
Once the foaming product come out from Die lip, it will go to the calibration table immediately to finish the fast cooling by chilled water around 8-15°. Additionally, there is a thick stainless steel spraying tank to help the product get second stage cooling. Lastly, it will pass the colling rollers for natural air cooling.
It is driven by a 5.5 KW*2sets reducer motor that guarantees haul off stability. The haul off device includes 8 or 10 rubber roller groups along with two side saws which are designed to cut thicker boards.
Dust free cutting machine for PVC foam board is our exclusive advantage. Our machine are using servo drive to maintain the cutting length tolerance very less and board diagonal same.
The cutting machine comes with PLC control. It allows you to cut the length of the PVC foam according to your requirements.
Considering the increasing high labour cost, we designed the manual stacking into auto stacker which can save at least two workers per shift.
How The Pvc Foam Board Extrusion Line Works
The PVC foam board production line uses polyvinyl chloride as the key raw material. It then processes the raw material with lubricants, stabilizer, foaming agents, plasticizer and foaming regulator through the Die molding process to produce PVC foam boards. The whole process begins by feeding PVC dry blend into the extruder continuously via the screw loader. After that, the screw component in the Conical/parallel twin-screw extruder moves the raw materials through the barrel. In the course of this process, sufficient heat is produced to melt the PVC compounds. As the melted PVC proceeds along the barrel, external heaters aid in maintaining constant temperature within the chamber. While the PVC, now in molten form, leaves the barrel, it is forced through the die. Thereafter, the die then shapes the molten PVC into desired board form. Eventually, molded PVC foam board moves to the cooling section where it sets and hardens. The cutting machine trims the boards to uniform measurement for the final product. Of course, the whole production process is spectacular with seamless electrical operation. Final products from our machine are wear-resistant with a high-foaming rate as well as high surface hardness.
Advantages Of Fanlyplas Pvc Foam Board Production Line
Features Of Pvc Foam Board
PVC foam is a long lasting close cell material that is easy to manipulate and transform into robust structures. On top of that, it is easy to saw, drill, bind and work with generally. That makes it ideal to incorporate in different applications. All the PVC foam boards produced by our production line are exceptional and can be substituted for composite plate, aluminum, or wood because of the following features:
Technical Aspects Of PVC Foam Board
With many years developing in PVC foam technology, FANLYPLAS succeed to reach screw design, T-die flow and temperature control matching perfectly to get lower density with smooth surface or matte surface, evenly thickness and buttble-free foaming.Last but not least, machine can run for long time without burning.Below are some general technical parameters.
|Attributes||Numerical value||Attributes||Numerical value|
|Product thickness||δ = 1-40mm||Product width||L =900mm—1830mm|
|Density (g/cm3)||0.35-0.8||Shore hardness (D)||38-60|
|Tensile strength (Mpa*)||>11||Elongation at break (%)||>15|
|Vicat Softening temperature||>70||Dimension stability||±2.0|
|Water absorption (%)||<1||Flexural strength (Mpa)||>11|
|Screw holding strength (N)||>800||No lead（Ppm)||<200|
|Choppy impact strength (KJ/M2)||> 10 or failure||Yield（Kg/ H）||250-400|
What FANLYPLAS Can Create?
FANLYPLAS is carefully designed according to the real needs of customers, doing its best to realize the needs of customers, to provide customers with energy-saving, economical and high-productivity solutions.From market research and technical communication to technical training and technical coaching, we communicate deeply with our customers to understand each other and thoroughly understand their usage requirements.
PVC Foam board Extrusion Line - FAQ Guide
PVC WPC foam board is mainly made by PVC resin, calcium carbonate, wood powder(optional) and additives. It is toxin-free, containing no formaldehyde, no lead (Ca.Zn formula system) and so forth, making it a healthier and safe alternative to plywood, chipboard, MDF board.
PVC Foam board provides a consistently smooth and bright surface. They are lightweight, durable and provide excellent chemical resistance. In addition, the boards possess excellent thermal properties, making PVC Foam board a versatile choice, suitable for both indoor and outdoor use(after special treatment).
1. Strong and Durable
3. Anti-corrosion material
4. Nontoxic elements
7. Environmental friendly
8. `100% recyclable
1. Costly for high end products
2. Chemical property unstable if wrong operation
3. Bending problems easy happend
4. Outdoor use limitation
5. Prone to scratches as well as damages that couldn’t be covered.
The difference between both products can be figured out on the basis of different factors. You have to keep in mind various things while clearing the difference between the two. Some factors creating a major difference between them, are listed below:
- The first and foremost difference occurs on the basis of durability and longevity.
You must be aware of the fact that the PVC foam board and plywood, both are used extensively in the kitchen cabinet. However, most people prefer PVC foam board because plywood can split during hot temperatures.
- Both products are composed of different materials.
- PVC foam board is recyclable and has a competitive cost as compared to plywood.
- PVC foam is the board has higher flexibility as compared to plywood.
In the production of PVC foam boards, the machine has to go through a few major steps.
First of all, the PVC foam board extrusion line processes the raw material according to the desired and required proportions.
The raw material is melted with the help of high-quality plasticizers.
Once the raw material is melted, It is received by a T-shaped die. It is to make sure that the melted plastic is expelled with high pressure.
The next step is that it goes directly into the Die.
After foam creation, it is allowed to cool down.
Finally, trimming and cutting of PVC foam board takes place.
PVC resin (K-57)
AC (yellow blowing agent)
NC (white blowing agent)
When choosing the right PVC foam board production line, you should always look for following factors that make a perfect machine.
First of all, you should always buy your PVC foam board production line from a high-quality and trusted manufacturer.
A trusted and reliable manufacturer will always give you the perfect product.
You should check if the technical parameters of your PVC foam board production line are matching your standards or not.
You should make sure that the specifications of your PVC foam board production line can give you your desired output.
Lastly, you should tell your requirements to the manufacturer so that he will help you out choosing the best machine.
Choosing the right PVC foam board-making machine depends upon factors such as quality, manufacturers, suppliers, prices, experience, technical support, after-sales service and much more.
- FANLYPLAS is a professional and leading company to manufacture your best quality PVC foam board -making machine from the following parts:
- Their Screw designs with pineapple head that makes the material can be melted evenly and extruded out in a stable speed and be prepared for foaming.
- Their Reasonable T-die flow running will make the melt to be foamed suddenly once it come out from T-die.
- FANLYPLAS produces easy-to-use equipment with high quality through its professional and experienced staff.
- They have highly professors who manufacture high-quality PVC foam board-making machines.
- FANLYPLAS has never end after-sales services for its customers.
- They give services of production debugging as well.
Maintaining your PVC foam board production line may seem a quite difficult task.
However, after choosing FANLYPLAS, you can maintain it easily by following a few simple and easy-to-follow steps.
You should also try to consult with the supplier or manufacturer of your PVC foam board-making machine. A manufacturer or supplier is an expert at advising about maintenance tips regarding your PVC foam board-making machine.
- Keep it in a clean environment.
- Check its functioning before processing the final product.
- Read the user manual before using it especially if you are a beginner.
- Do the maintenance work as per the Operation Manual.
- Contact them if any problems happening during machine used.
Your PVC foam board production line also requires regular maintenance like any other machinery in this world.
If you do not maintain it properly, it can cause a lot of problems with the quality of PVC foam board.
Some problems that can occur with your PVC foam board extrusion line, are listed below :
- It can cause impurities on the surface.
- It can also cause a yellowish surface.
- It can create large foam cells.
- It may also cause the wrong density production of your PVC foam board.
- It can create a sheet with uneven density.
- Breaking bubble or bubble hole on the surface of foam board.
- PVC foam board bending
- Uneven thickness of PVC foam board
- Changes in the thickness and texture of the sheet that are prone to occur when the shift is handed over
- There are bubbles or bubbles in the cross section
There may come situations when you will not be able to produce desired output through your PVC foam board extrusion line.
You may face situations in which your equipment is not processing the product or producing the wrong sized and designed products.
Such a situation can be tackled easily if you are an expert.
First of all, you should check if anything is stuck into your machine that’s creating the problem.
Secondly, you should check the FANLYPLAS user manual that came along with your equipment.
The last option is that you should contact the FANLYPLAS team through email or website.
Get Extrusion Solutions Or Service Today
FANLYPLAS is more than ready to help you design and create extrusion machines according to your personal requirements including machine color, product type, and power material and so on. With our rich experience in the industry, we are always at your disposal if your need a profession perspective or technical suggestions about your project.