PVC Edge Banding Extrusion Line
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Applications and Features of Edge Banding Extrusion Line
PVC/ABS edge banding extrusion can be divided into two categories according to the production process: edge banding sheet production line and edge banding strip production line.
1. Edge banding sheet production process:
Edge banding sheet is extruded by a twin-screw extruder, through a sheet die, a three-roller calendar, haul-off, cooling, and winding. Then slit the sheet into strips.
It is suitable for producing single-size products with high output demand, which can increase output and save manpower.
2. There are two production processes for strip edge banding：
(1) One-step method for powder: twin-screw extrusion production line.
This process is simple and convenient, reducing costs.
(2) Two-step method for pellets:
– Twin-screw granulation production line
– Single-screw extrusion production line
This process has a better plasticization effect on raw materials and higher product quality.
We recommend the most suitable production line for you according to your needs and provide the most cost-effective solution.
Characteristics and Applications ofPVC Edge Banding
PVC edge banding is favored for its durability and cost-effectiveness. It exhibits excellent mechanical strength and chemical resistance, capable of withstanding common moisture and chemicals found in kitchen and bathroom environments. PVC edge bands come in a variety of colors, allowing precise matching with different furniture styles and colors. Moreover, this material is easy to process and install, readily applied to various board edges through heat transfer or adhesive methods. PVC edge bands offer an economical choice to enhance furniture aesthetics and extend lifespan.
1.Furniture Industry: PVC edge bands are extensively used in office furniture, kitchen cabinets, and wardrobes for edge finishing, providing excellent visual appeal and physical protection.
2.Construction and Decoration: Suitable for edging door frames, window frames, and interior decorative strips, enhancing the durability and aesthetics of architectural elements.
3.Commercial Facilities: Used in shop decorations and commercial display cases, ensuring neat and durable edges, enhancing the overall aesthetics of commercial spaces.
4.Vehicle Interiors: Employed in the interior decorations of vehicles, such as in cars and motorhomes, offering additional abrasion resistance along the edges.
Equipment composition of Edge Banding Sheet Production Line
Extruder
Adopt Φ65/132mm conical twin-screw exhaust extruder. Improve production efficiency, product quality, and output. Ensure stable, safe, and environmentally friendly running.
Mould
The hanger-type runner mould reduces manual operation, reduces costs, avoids mold adhesion and damage problems; improves production efficiency; and ensures product accuracy.
Three-Roller Calender
According to the product thickness and material characteristics, adopt vertical three-roller calender. The gap between the rollers can be freely adjusted, combining electric and manual operation.
Cooling Bracket
Equipped with upper and lower disc cutter side trimming devices. Adopt inverter control. The cooling and haul-off can be adjusted separately or synchronously.
Double station Winder
Driven by torque motor, controlled by tension controller, with deviation correction mechanism and unloading and material return mechanism.
Sheet Slitting Machine
PLC controls the tension of winding and rewinding. Equipped with photoelectric deviation correction and metering function.
Equipment composition of Edge Banding Strip Production Line
Granulation Production Line
The Conical twin-screw granulation extruder turns powder into granules. Laying a good plasticization foundation for high-quality products extruded by single screw extruder.
Extrusion Line
Divided into two types. Single screw extruder is suitable for granules, and twin screw extruder is suitable for powders. According to the product size, single-cavity, double-cavity, and four-cavity production lines can be realized.
Extruder
Adopts permanent magnet motor, high efficiency, stable running, energy saving, and low maintenance cost. High plasticizing screw structure, suitable for different raw material ratio formulas.
Water Tank With Embossing System
Combined with online embossing unit, equipped with vacuum system to meet the needs of high-quality products using calibrator.
Haul-off and Primer Coating
Adopt vacuum primer injection technology strictly control primer quantity and reduce waste, sealed environment, no irritating odor.
Automatic Winder Machine
Automatic winding and cutting, accurate metering, and reduced labor.
Off-line Embossing Machine
Meet the needs of deep embossing and post-printing embossing, can emboss 4 edge bands at the same time. Oil heating, have high production efficiency and good pattern effect.
Online Size Detection System
Online self-detection of product width and feedback signal to the extruder to ensure stable production line running and product accuracy.
FAQS
What is the difference between the sheet edge banding extrusion line and the profile edge banding extrusion line? How to choose?
The product sizes and outputs are different. The sheet line is suitable for producing edge banding with a large output of single-specification products, with a size range of 0.4-1.2mm thick and a width greater than 250mm. The strip line is suitable for producing product sizes: 0.4-2mm thick and 22-55mm wide.
What is the production capacity of the PVC edge banding extrusion line?
The output of different models of machines varies, ranging from 50-320kg/h.
Can the production line produce edge banding of different sizes, thicknesses and patterns?
It can be achieved by changing the molds and embossing rollers of different sizes.
What raw materials are required for the production line?
ABS/PVC resin, calcium carbonate, some processing aids and masterbatch or color powder.
How long does it take to install and debug the production line?
The customer prepares the water, electricity and gas required for installation and production in advance, and FANLYPLAS engineers complete the installation and debugging at the customer’s factory within one week.
What after-sales services do you provide?
Installation and testing, formula support, production guidance, equipment maintenance guidance.
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