PVC Profile Extrusion Line

Be Green By Extrusion!

PVC Profile Extrusion Line Application

FANLYPLAS’s PVC profile extrusion line is a device for producing PVC plastic profiles. It can produce a variety of plastic profiles and PVC foam profiles. It mainly depends on the design of the mold and the formula of the PVC material. Here are some common PVC profile products:

Construction and Decorative Materials：

Window and Door Profiles
Wall Panels/Cladding
Ceiling Panels
Skirting Boards/Decorative Trims
Flooring Profiles
Shutter Profiles
Gutters and Downspouts
Fencing
Decking and Planks

Industrial and General Profiles：

Electrical Conduit/Cable Trunking
Pipes and Tubing
Seals and Gaskets
Furniture Edge Banding
Refrigerator Door Gaskets
Signage and Display Profiles
Custom Profiles

Equipment Composition of PVC Profile Extrusion Line

FANLYPLAS offers customized PVC profile extrusion line based on customer requirements, including product specifications, production volume, facility size, and desired level of automation. We provide flexible configurations to meet various needs. Below are some of the standard configurations available for FANLYPLAS PVC profile extrusion machine.

Conical Twin-Screw Extruder

As the core of the extrusion line, the conical twin-screw extruder melts, plasticizes, and homogenizes the PVC compound. Its unique screw design provides excellent shear and mixing capabilities, ensuring uniform melt temperature and pressure for consistent extrusion. FANLYPLAS extruders are known for their efficiency and reliability.

Extrusion Die Head and Mold

The molten PVC material is forced through the die head and mold, which shapes it into the desired profile cross-section. The precision and quality of the mold are critical for the dimensional accuracy, surface finish, and overall appearance of the final product. FANLYPLAS provides high-quality, customized molds.

Vacuum Calibration Tank

Immediately after exiting the die, the hot PVC profile enters the vacuum calibration tank. Here, a vacuum system, combined with cooling water, helps to cool and solidify the profile while precisely maintaining its shape and dimensions. This step is crucial for achieving accurate product geometry.

Haul-off Unit

The haul-off unit continuously and steadily pulls the solidified profile through the calibration tank. It typically uses rubber belts or caterpillar tracks to provide a consistent pulling force, ensuring uniform wall thickness and preventing deformation. The pulling speed is synchronized with the extruder output.

Cutting Unit

Once the profile reaches the desired length, the cutting unit automatically cuts it. Depending on the profile type and production requirements, this can be a saw cutter (for rigid profiles) or a knife cutter (for flexible profiles). Precision cutting ensures uniform product lengths.

Stacker/Collection Unit

The final unit in the line, the stacker, automatically collects and stacks the cut profiles neatly for packaging or further processing. This streamlines the production process and reduces manual labor.

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Q&A

How can I get a quotation for a PVC Profile Extrusion Line?

To provide you with an accurate quotation, we need to understand your specific requirements. Please contact us with details such as the type of PVC profiles you intend to produce, your desired production capacity, and any specific technical specifications. You can reach us through our website’s contact form, email, or by phone. Our sales team will get back to you promptly.

What are the power requirements for your extrusion lines?

Our PVC Profile Extrusion Lines are designed to accommodate various international power standards. Typically, they require a 3-phase industrial power supply, with common voltages being 380V/50Hz, 400V/50Hz, or 480V/60Hz, depending on your region. We will confirm the exact power specifications during the technical discussion phase to ensure compatibility with your factory’s infrastructure.

Do you offer installation and training services?

Yes, absolutely! FANLYPLAS provides comprehensive installation and commissioning services for our extrusion lines. Our experienced engineers will travel to your factory to supervise the installation, ensure the equipment is properly set up, and conduct thorough testing. We also offer operational and maintenance training for your staff to ensure they can confidently and efficiently run the production line.

What is the typical lead time for a FANLYPLAS PVC Profile Extrusion Line?

The lead time can vary depending on the specific configuration of the line, the complexity of the components, and our current production schedule. Generally, it ranges from 20 to 45 working days after receiving the down payment and confirming all technical specifications. We’ll provide a more precise estimate during the quotation process.

Why Choose Production Line from FANLYPLAS?

1

Superior Quality & Advanced Technology

ANLYPLAS is committed to providing high-quality PVC profile production lines, utilizing advanced extrusion technology and precise mold design to ensure stable and efficient operation, producing excellent PVC profile to help you stand out in the market.

2

Customized Solutions & Professional Service

We have an experienced team that can provide tailor-made production line solutions based on your specific needs. Additionally, we offer comprehensive installation, training, and after-sales service to ensure the smooth operation of your production without any worries.

3

Continuous Innovation & Trustworthy Brand

FANLYPLAS, a well-known mechanical equipment production line brand from Shanghai, continuously invests in R&D to constantly optimize products and technologies. Choose us, and you will get reliable products and a long-term partnership.

Contact Us for Your Solution!

Thank you for your interest in FANLYPLAS PVC profile production lines! If you have any questions or requirements regarding our products, or if you would like to obtain a more detailed customized solution, please fill out the contact form below with your contact information and specific needs. Our professional team will contact you as soon as possible to provide you with the best quality service and support.

PVC Profile Extrusion Line

Be Green By Extrusion!

PVC Profile Extrusion Line Application