PVC/WPC Door Frame Extrusion Line
Be Green By Extrusion!
About FANLYPLAS PVC/WPC Door Frame Extrusion Line
1. PVC WPC Door Frame Extrusion Machine use PVC and Wood Powder Mixed Material, It can produce hollow type and solid type door frame profile. By changing moulds.
2. The machine can be customized by different requirements and applications.ThePVC WPC Door Frame Extrusion Line adopts special screw and barrel, which can make WPC profile and PVC profile.
3. The PVC WPC Door Frame Extrusion Line is equipped with a conical twin-screw extruder. This machine has the advantages of uniform thawing of materials, fast shear rate, high output and long service life.
4. Beyond door frames, our versatile PVC/WPC extrusion line can also be adapted to produce a variety of other building and decorative profiles. With slight modifications to the die head and downstream equipment, the line can manufacture PVC/WPC window profiles, skirting boards, wall panels, and decorative trims.
Applications of PVC/WPC Door Frame
As a mature product developed from PVC door frame. Fanlyplas designed a more strong product of solid WPC door frame with excellent extrusion technology makes product less bending coefficient and less shrinkage for heavy door use.
1. Moisture protection, anti-water, mildew proof, avoid worm-eaten, anti-UV, color consistency.
2. Durability, sun-proof, wear-resistant, high strength, high density, water proof.
3. No painting, high wood texture, easy installation, without formaldehyde, low maintenance cost.
4. Anti-skid, various style, distortion and crack resistance.
5. Durable life is 5-10 times than solid wood.
6. PVC/WPC door frame is mainly used for door, indoor home decoration, indoor and outdoor guard-rail and other decorative material. It is an ideal choice for decoration of villa, home, hotel, shopping mall and office.
PVC/WPC Door Frame Production Line Composition
ANLYPLAS offers customized PVC/WPC door frame production line based on customer requirements, including product specifications, production volume, facility size, and desired level of automation. We provide flexible configurations to meet various needs. Below are some of the standard configurations available for FANLYPLAS PVC/WPC door frame production line.
Mixer
This unit combines a high-speed heating mixer with a vertical cooling mixer. It utilizes self-friction for rapid, uniform blending of PVC resin and additives. The pot cover employs a dual-seal system, ensuring no leakage.
Conical Twin Screw Extruder
The heart of the line, this extruder features an optimized screw design for PVC dry blends. It ensures uniform plasticization and stable melt pressure. Equipped with a high-torque gearbox and advanced temperature control for high output and reliability.
Extrusion Mold
Precision-engineered from high-quality alloy steel like 3Cr17, our molds define the final product's accuracy. The internal flow channels are meticulously designed for stable, uniform extrusion speed and feature a mirror-finish chrome plating to ensure a smooth, glossy product surface.
Vacuum Calibrator
Our vacuum calibrator ensures high dimensional accuracy. A powerful vacuum system presses the profile against the sizing plates, while optimized internal water channels provide rapid, uniform cooling. This process guarantees profile stability and a high-quality surface finish.
Cooling Platform System
The cooling platform provides final, stress-free solidification of the profile. Its stainless steel frame supports the extrudate, preventing deformation. A circulating water spray system efficiently removes residual core heat, ensuring complete cooling and stability.
Hauling and Cutting System
The hauling system uses a caterpillar design for stable, non-slip traction, with inverter control for precise speed synchronization. The integrated saw cutter, governed by a PLC, executes clean, burr-free cuts at the exact preset length, ensuring final product accuracy.
Stacking System
Synchronized with the cutter, this unit automatically flips to neatly stack profiles once the set length is reached. This automated action ensures seamless collection of finished products and significantly reduces labor requirements.
Crusher and Miller
Our crusher and pulverizer system enables cost-effective, in-house recycling of scrap material. The crusher handles initial size reduction, while the high-speed pulverizer grinds the chips into a uniform fine powder, ready to be reintroduced into your production mix.
PVC/WPC Door Frame Production Line Main Parameters Table
The maximum output listed is an approximation based on standard raw materials. Actual output may vary depending on factors such as the material formulation (e.g., the inclusion of recycled content), product thickness, and operational parameters.
| Extruder Model | Main Motor Power | Production Capacity | Width range | Thickness range |
|---|---|---|---|---|
|
FLZ55/110
|
22 (kw) |
100-150 (kg/h) |
180 (mm) |
10-80 (mm) |
|
FLZ65/132
|
37 (kw) |
150-250 (kg/h) |
240 (mm) |
10-80 (mm) |
|
FLZ80/156 |
55 (kw) |
200-350 (kg/h) |
300/400 (mm) |
10-80 (mm) |
|
FLZ65/132 & FLD35/25 |
37/5.5 or 7.5 (kw) |
150-250 (kg/h) |
240/300 (mm) |
10-80 (mm) |
|
FLZ65/132 & FLD45/25 |
37/7.5 or 11 (kw) |
150-250 (kg/h) |
240/300 (mm) |
10-80 (mm) |
Why Choose PVC/WPC Door Frame Extruder from FANLYPLAS?
Superior Quality & Advanced Technology
ANLYPLAS is committed to providing high-quality PVC/WPC door frame extruder, utilizing advanced extrusion technology and precise mold design to ensure stable and efficient operation, producing excellent PVC/WPC door frame to help you stand out in the market.
Customized Solutions & Professional Service
We have an experienced team that can provide tailor-made production line solutions based on your specific needs. Additionally, we offer comprehensive installation, training, and after-sales service to ensure the smooth operation of your production without any worries.
Continuous Innovation & Trustworthy Brand
FANLYPLAS, a well-known plastic extrusion equipment manufacturer in Shanghai, China, has obtained ISO9001 quality management system certification. Choosing us will ensure you have a long-term partner.
Q&A
What quality assurance can you offer, and what brands of components do you use?
Quality is our cornerstone. With over 20 years of manufacturing experience, we build our machines for reliability and performance. We integrate premium components from world-renowned brands like Siemens, Schneider, and Omron to guarantee stability and a long service life. Before shipment, every production line undergoes a rigorous quality control inspection and a complete test run at our factory. We welcome you or your designated third-party to witness this pre-delivery test in person to ensure your total satisfaction.
What kind of after-sales service do you provide for international customers?
We provide comprehensive global after-sales service to ensure your success. Our experienced engineers can travel to your factory for on-site installation, commissioning, and operator training. For long-term peace of mind, we offer lifetime 24/7 online technical support via video call or messaging for any troubleshooting needs. Furthermore, we guarantee a reliable, long-term supply of all necessary spare parts at a reasonable cost, ensuring your production line runs smoothly for years to come.
How can I get a quotation for your PVC/WPC door frame production line?
Simply contact us through the inquiry form on our website or email us directly. For a precise and fast quotation, please include: 1) Your door frame profile drawings (CAD/PDF), 2) The desired output capacity (kg/h), and 3) Any specific brand requirements for electrical components. Our sales engineers will then provide you with a customized proposal promptly.
What is the delivery time for your machines?
The typical delivery time for a standard PVC/WPC door frame production line is approximately 60 to 90 working days after receiving the down payment and confirming all technical specifications. The exact lead time can vary depending on the complexity and customization of the machine, as well as our current production schedule. We will provide a confirmed delivery schedule in our official sales contract.
Let's Build Your Ideal PVC/WPC Door Frame Production Line
Tell us your requirements, and our engineering team will provide a customized technical proposal and a competitive quote within 24 hours.
