Introduction
An automated SPC floor extrusion line eliminates the need to perform boring and repetitive manual tasks. An automated production system reduces the dependence on human labor which is often slow and less effective. Sourcing a computerized extrusion line is the key to a fast, efficient, and accurate production process. Adopting a motorized unit will also cut your overhead costs besides giving you an edge over your competitors. We are going to take a keen look at the advantages of an automated SPC floor extrusion line.
Merits of a digital SPC floor extrusion line
Minimized labor costs
Opting for automated plastic extrusion is the right step for any business that is keen cutting on labor expenses. Training and supervising a huge number of employees is costly. However, low labor expenses yield bigger profits and a quick ROI. Self-operating extrusion equipment will take over most manual tasks that were previously performed by humans.
Motorizing manual operations reduces the number of laborers you need to run the unit lowering your labor charges. It also tends to be energy efficient by reducing heating requirements. In a like manner, it creates a crisis-free working environment; the chances of machine-related accidents will be minimized. The production rate will be elevated and streamlined as there will be maximum accuracy.
Likewise, an increased production rate in automated machines happens because of reduced downtime and minimal material wastage. Finally, product quality is higher with an automated plastic extrusion line.
Quick production rate
Automation eliminates the need to perform repetitive manual tasks that can be time-consuming. Contrarily, most actions of a motorized production line are individually done by the equipment thus delivering increased productivity.
Apart from that, automated production means reduced downtimes. With increased production, companies and moderately burdened workers can focus on other tasks like innovation and product improvement that require human interaction. Companies will also increase their profit margins as well as earn a fast return on investment.
Cuts the cost of poor quality production
Low-quality production is a major bottleneck for plastic extrusion companies. Humans are prone to error. Errors will further be worsened if there is improper staff training. Continuous quality issues generate material wastage and high operation costs. It is also harmful to a company’s reputation. Poor reviews and bad feedback will scare off potential customers.
Still, quality issues will slow down your production rate and lower your lead time. Automation is the ultimate solution to increasing the production rate and making plastic extrusion mistake-proof. It boosts accuracy apart from instantly and efficiently addressing quality-related issues.
Automation is time-saving
Motorized production lines take over a huge chunk of boring or repetitive manual tasks. In so doing, they minimize any downtime that would be spent for lunch breaks and so on. Continuous production by self-driven manufacturing machines is an effective remedy to boost a company’s production rate. Accuracy is another plus side that eliminates quality problems and streamlines the production process.
Lowered production lead time
Lead time is the duration between the time a customer makes an order for a commodity and the time of product delivery. The bright side of an SPC floor extrusion line is reduced production lead time. Motorized production lines work continuously at an increased production rate and heightened accuracy. That makes them reliable when it comes to meeting customer needs or beating production deadlines. Other than reduced lead times, there is also enhanced process control.
Improved product standard
Self-driven SPC floor extrusion lines boast the ability to make SPC floor pieces with impeccable uniformity and conformity. Together with that, automated machines lower the fraction defect rate and human error that might be attained through manual production machines.
Efficient material use
Adopting technology in the production of SPC floors guarantees efficient utilization of materials. With a dependable production system, you will not have to worry about poor plasticization or other production setbacks that come with traditional machines.
Additionally, self-driving production units include super-accurate cutting and hauling machines. Machine accuracy mitigates material wastage thanks to the absence of human error. Apart from eliminating material wastage, automated production equipment also generates foam boards of top-class quality leading to heightened customer satisfaction. All in all, efficient material use guarantees increased profitability.
Curbs manual tasks
Manual machine operations can be boring and monotonous. That might explain why manual productions tend to be slow or inefficient. However, automated production lines have no problem carrying out repetitive manual tasks in a fast and capable manner. Apart from that, other manual tasks cannot be executed by humans. Tasks that demand geometry and cutting-edge accuracy should be left to motorized extrusion units.
Heightened labor productivity
Automated systems are better than manual operations in so many ways. Not only are they faster and more efficient, but motorized production lines are also super accurate. As a result, they yield heightened labor productivity. On the same note, they contribute to a boost in the general production rate and amplified customer contentment.
Enhanced workplace safety
The process of SPC floor extrusion comes with a substantial amount of risk for anyone operating the machine. The magnitude of the risk is even higher in the absence of protective gear like goggles and helmets. Yet, employee safety should be a top priority for any serious production line. That is why there is a need to incorporate the use of automated equipment.
Motorized production machines limit human-machine interaction by transferring risky jobs to the equipment. Consequently, this lowers the chances of employees incurring injuries and other unfortunate incidences. Still, minimal human interaction transforms into reduced human error, lower production costs, and a forthcoming production process.
Boosts production rate
As long as everything is in good working order, automated SPC floor making units can run for as long as you want. All you need is a team of skilled employees to load in the raw materials and take care of extruded boards. Other than that, you do not have to worry about the machine stops because your production staff needs to attend to something else.
The only time the unit goes off is during maintenance. Automation guarantees continuous foam board production at a constant rate. As a result, you have the potential to put out more products and meet your customer demands on time. Automated SPC floor extrusion lines are a perfect choice if you want a production line that is easy to integrate into your production schedule with minimal disruption,
Consistent product quality
Motorized production lines will yield stability to your foam board manufacturing business thanks to consistent product quality. It is easier to adapt to the changing needs of your customer with an automated machine. These units can deliver top-notch product standards within a time duration. The unmatched production efficiency and uncommon production rate will help you beat customer demand and stay on top of your competitors.
Quick ROI
The goal of any plastic extrusion company is to get a faster return on investment. A good company looks to make profit. To make a quick return on investment, the company needs to source a production line that is quick and efficient. That is the beauty of choosing to work with automated extrusion lines.
Not only will they help a company to meet its production goals in a timely fashion but they will also minimize operating expenses. Moreover, motorized production lines heighten the output rate besides lowering lead times. With everything running so smoothly, any plastic manufacturing company will be on the right track to success.
Improved planning and scheduling of production
It is easier to plan or schedule your production plan with a self-driving production line. That is primarily because there are few variables involved. First, automated machines are not labor-intensive. Therefore, you will not have a lot of staff members manning the production equipment. That should yield an easy management task.
With most manual tasks handled by the unit, it is easier to account for production costs and estimate profitability. Similarly, the predictability of a motorized production line allows for seamless production planning.
Increased competitiveness
The world is slowly but surely gravitating toward automation and it would be unfortunate if lag behind. Running your production line on traditional machines transforms to higher overhead costs which reflect on the cost-per-piece of your products hence amounting to reduced profits as well as low competitive power.
Other than that, you will suffer increased cycle time if most of the foam board production is done manually. However, by incorporating an automated manufacturing line, you benefit from increased production output and better product quality.
These attributes improve your track record and brand image thus attracting more customers besides boosting your sales. In the end, amplified production capabilities yield world-class product standards and set you onto a world-class competition level.
Better workspace utilization
Adopting an automated SPC floor production line is a viable and real solution for a limited workspace. It is an aspect that most startups would find appealing as it minimizes overhead costs. Motorized production lines often incorporate a compact design which ensures that they can effortlessly fit in small and confined warehouses. Their minimalist design allows extra space for unhindered staff movement and more storage room for the finished product. In the long run, you will not have to break the bank to afford an ideal floor space for your SPC floor production line.
Efficient integration
Integrating an automated machine into your production plan or schedule is quite easy. To begin with, automated SPC floor production lines are quite easy to run. The unit can be started or stopped by a single button allowing for smooth operation. Similarly, you will not spend a lot of time training your employees on how to operate the machine. Instead, automation takes care of most of that hence allowing you to head on straight to production. Likewise, you will not waste a lot of time recruiting or interviewing a skilled labor force as you only need a fraction of what other conventional production lines would require. Start extruding products the moment you have raw materials and the automated production line is installed.
Great system versatility
Automated plastic extrusion machines offer great flexibility in the sense that they are easy to reposition or retool. The units come in a compact size that is quite economic to the workspace as well. Therefore, you can effortlessly restructure your workspace without having to worry about employee movement and all because automated production lines do not require a lot in terms of manpower. Excellent versatility also generates quick changeover if you need to switch to producing products of different dimensions, shapes, or characteristics. Unlike traditional plastic-making equipment, you do not need to conduct any physical adjustments or rebuilt the machine components. You simply have to key in your requirements and the self-regulating system will take care of the rest.
Reduced environmental footprint
Automated production lines are quite friendly to the environment as their residual effect is very minimal. Thanks to their accuracy and unmatched efficiency, the units will eliminate any material waste that could otherwise end up as scrap polluting the environment. Moreover, the machines utilize very minimal energy which further mitigates pollution. Their compact proportions also yield decently sized workshops and production premises which in turn curbs environmental degradation. Generally, by cutting on your environmental footprint, motorized production machines also reduce your operational costs.
How to maintain automated extrusion machines
Digital extrusion lines like traditional production equipment are prone to wear and tear. It is imperative to regularly maintain them to avoid unprecedented downtime. Here are maintenance tips you can implement to improve the functionality of your unit and keep it in good working order:
- Train your staff accordingly: Most production lines break down because of poor use. Proper training will not only help your staff to run the production line smoothly but also teach them how to spot potential functionality problems. Identifying component wear or degradation in time facilitates timely repairs and curbs downtimes.
- Incorporate preventive maintenance: the first step toward preventive maintenance is to come up with a comprehensive maintenance schedule. You also need a clear workflow for every component of the machine. Along with that, take time to assess actionable maintenance practices and their utilized techniques. You need to identify skilled maintenance and repair personnel and come up with a maintenance cost estimate. This information should make maintenance thorough and effortless.
- Know the vital maintenance metrics: You need to take note of important maintenance variables and how they impact your production goals. They include profitability, cost, speed, quality, and quantity. Keep track of how their performance during production using a logical identification and codification system.
Factors to consider when buying an automated plastic production line
Ease of operation
The ease of operation of a plastic-making unit dictates how smooth the production process will become. The chances of achieving your production goals will be quite slim ff your staff members have a hard time understanding how the automated unit works. As much as motorized units guarantee quick production and minimal labor costs, it is imperative to opt for a model that is not sophisticated and easy to operate. The operation interface has to be user-friendly and interactive with clear calibrations or markings.
Budget
Of course, the quality or size of the plastic production line you wish to utilize in your business relies on the budget. Before doing this you need to have a keen analysis of the cost/benefit calculations in the long run. The benefits of an automated operation include; improved product quality as well as a fast and efficient production process.
Now that you know why a motorized would be a great choice it is now time to get a manufacturer with the best pricing terms. Primarily, you need a premium automated SPC floor extrusion line for minimal downtime, reduced product waste, and smooth production. Fortunately, automated machines are surprisingly affordable. You will find a great model to suit your production needs.
Production needs
The size of the machine or the level of automation does depend on your production needs. Self-driving extrusion lines are ideal when you are looking for a quick and efficient production capacity. These units also provide economic power consumption and reduce overhead costs. Lastly, they extrude quality plastic and minimize material wastage.
Cleaning efficiency
Extrusion lines like other traditional equipment demand regular care and maintenance. One of the easiest forms of machine maintenance is cleaning. Automated production lines come with several electrical display components which get dusty over time. Dust promotes rusting on metal surfaces and corrodes other parts.
Likewise, polymers, among other agents used during plastic production, can decompose to produce impurities as well as cause adhesive and corrosive wear. The two processes are harmful to the efficiency and longevity of your extrusion line. As a result, you ought to source a unit that is easy to clean and maintain. In the same way, the equipment ought to react well to washing agents or purging material.
Production rate
Different extrusion lines offer different production capacities. It depends on the individual features of the equipment. Furthermore, the productivity of the extrusion line banks on the size of the machine. Bigger automated machines yield a much better production rate in comparison to medium or small-sized ones.
Moving on, the production rate also depends on the level of automation. Full automation achieves better accuracy and a quick production rate. On the contrary, the production rate will be sluggish if the company undertakes most production activities manually.
Power consumption
Power is an indispensable variable when it comes to production lines. Every plastic extrusion business would like to incur minimal power costs. To achieve this, it is advisable to go for automated production lines. Their power consumption is economical since they do not necessarily require a lot of heating. Power consumption also relies on the size of the plastic manufacturing machine.
Safety
A proper automated plastic making unit should have numerous visual cues on its working mechanism. It should also feature intuitive controls to give your employees an easy time. Clear control components and user instruction are the first lines of defense against work machine-related injuries.
Additionally, the component must include features like protective bars and guard rail around moving parts. There should also be a kill switch that can bring the unit to an abrupt stop in the event of an emergency. To top it off, the motorized plastic production line needs to include in-build features that can detect potential problems.
Longevity
Plastic extrusion equipment is a big investment that should be worth every penny you spend. That is not all; durable production machines reduce maintenance costs owing to minimal breakdowns. They also reduce downtime and ensure seamless plastic extrusion to help meet your production goals or lower lead times.
You need to keep in mind that motorized plastic manufacturing machines feature many moving parts. Motors and other mobile components are subjected to great stress during the production process. Hence, they tend to break down quite often. Consequently, you need to put your money into a unit with an excellent service lifespan.
Ask your extrusion line manufacturer for product samples to ascertain product quality. Moreover, you should assess the functionality of the unit thoroughly or conduct a test run before buying. It will give you a slight idea about the standard of construction.
FAQS about digital SPC floor extrusion units
Does the automated SPC floor extrusion line make human labor obsolete?
An automated production unit will not make human labor obsolete. Instead, it just reduces the number of employees needs to operate the machine. Apart from that, a motorized production machine takes over boring or repetitive manual jobs that often result in sluggish production. FANLYPLAS specializes in making hybrid plastic making equipment. Hybrid equipment features a blend of both non-automated and automated systems. In this manner, the machine can be run or managed by a smaller team using a single button.
What is the difference between traditional extrusion equipment and automated plastic production lines?
Unlike traditional plastic manufacturing systems, automated units are more accurate, faster, and energy-efficient. Moreover, they are not labor-intensive allowing businesses to save on labor costs. With reduced human-machine interaction comes better product quality. Automated machines tend to be supper accurate thus mitigating material wastage. Generally, motorized units yield an elevated sense of safety as well as amplified efficiency.
What are the leading manufacturers of automated SPC floor production lines?
There are many experienced and reliable manufacturers of computerized plastic making lines. On top of the list is FANLYPLAS. It is a reputable Chinese company with over 20 years of experience. Apart from that, there is Taizheng, Medtech, Huede, and Oneplas.
How soon can I get my automated plastic-making line up and running?
It all depends on the manufacturer. FANLYPLAS is a dependable maker of quality digital plastic production machines. We will deliver your unit within 30 to 40 days after placing an order for customized production lines. Other than that, we have ready-made units that we can ship to you in a week. Shoot us an email and reach us through any of our contact channels and we will get back to you as soon as possible.
Conclusion
You have all the reasons to switch to an automated SPC floor extrusion line. It is the go-to option for any company that needs to save on floor space, minimize production expenses and earn quick ROI.