UPVC Profile Extrusion Line
Be Green By Extrusion!
About FANLYPLAS UPVC Profile Extrusion Line
FANLYPLAS UPVC Profile Extrusion Lines are engineered for the efficient production of a wide range of UPVC profiles. These include window and door frames, wall panels, skirting boards, conduit pipes, and other architectural and decorative profiles. Our lines ensure high precision and consistency, serving diverse needs in construction, decoration, and industrial applications.
Our UPVC Profile Extrusion Lines boast advanced technology and robust construction. Key features include highly efficient twin-screw extruders for excellent plasticizing, precise die heads for uniform profile shaping, and intelligent control systems for stable operation. This design guarantees superior product quality, energy efficiency, and low maintenance, ensuring a high return on investment.
Customized UPVC Profile Extrusion Line
FANLYPLAS offers customized UPVC profile extrusion line based on customer requirements, including product specifications, production volume, facility size, and desired level of automation. We provide flexible configurations to meet various needs. Below are some of the standard configurations available for FANLYPLAS UPVC profile extrusion machine.
Conical Twin-Screw Extruder
This is the core of the extrusion line, responsible for melting and homogenizing the UPVC material. FANLYPLAS utilizes high-performance conical twin-screw extruders with optimized screw designs, ensuring excellent plasticization and stable output. Its robust gear transmission system provides high torque and reliable performance, crucial for processing UPVC.
Extrusion Die Head
The die head shapes the molten UPVC into the desired profile. Our precision-engineered die heads feature optimized flow channels and advanced heating control, ensuring uniform material distribution and consistent profile dimensions. Quick-change tooling allows for efficient production of various profile designs, maximizing versatility.
Vacuum Calibration Tank
This unit provides cooling and shaping of the extruded profile under vacuum conditions. FANLYPLAS vacuum tanks feature multiple vacuum zones and adjustable spray nozzles, ensuring rapid and precise cooling for stable profile formation. The robust stainless steel construction ensures durability and long service life.
Haul-off Machine
The haul-off machine pulls the cooled and shaped profile uniformly through the line. Our haul-off units are equipped with high-precision servo motors and multi-caterpillar designs, providing stable and synchronized traction. This ensures consistent pulling speed, preventing deformation and maintaining precise profile dimensions.
Cutting Machine
This unit cuts the continuously extruded profile into predetermined lengths. FANLYPLAS cutting machines feature precise metering and dust-free cutting mechanisms, ensuring clean and accurate cuts. Options for saw blade or knife cutting are available, adaptable to different profile types and production requirements.
Stacker/Unloading Table
The final unit, the stacker or unloading table, collects and neatly stacks the cut profiles. Our systems can be customized for automatic stacking or manual collection, optimizing downstream handling. This improves production efficiency and prepares the finished profiles for packaging or further processing.
UPVC Profile Extrusion Line Main Parameters Table
The maximum output listed is an approximation based on standard raw materials. Actual output may vary depending on factors such as the material formulation (e.g., the inclusion of recycled content), product thickness, and operational parameters.
| Extruder Model | Main Motor Power | Production Capacity | Width range | Thickness range |
|---|---|---|---|---|
|
FLZ55/110
|
22 (kw) |
100-180 (kg/h) |
180 (mm) |
15-80 (mm) |
|
FLZ65/132
|
37 (kw) |
150-250 (kg/h) |
240/300 (mm) |
15-80 (mm) |
|
FLZ65/132
|
37 (kw) |
150-250 (kg/h) |
150*2 (mm) |
15-80 (mm) |
|
FLZ80/156 |
55 (KW) |
200-350 (kg/h) |
400 (mm) |
15-80 (mm) |
|
SJP75/28 |
45 (kw) |
150-250 (kg/h) |
240 (mm) |
15-80 (mm) |
|
SJP95/30 |
55 (kw) |
250-400 (kg/h) |
240 (mm) |
15-80 (mm) |
|
SJP110/28 |
90 (kw) |
400-500 (kg/h) |
150*2 (mm) |
15-80 (mm) |
|
FLZ55/110 & FLG25/25 |
22/3.7 (kw) |
100-180 (kg/h) |
180 (mm) |
15-80 (mm) |
|
FLZ65/132 & FLG35/25 |
37/7.5 (kw) |
150-250 (kg/h) |
240 (mm) |
15-80 (mm) |
|
FLZ65/132 & FLG45/25 |
37/11 (kw) |
150-250 (kg/h) |
240 (mm) |
15-80 (mm) |
Features of FANLYPLAS UPVC Profile Extrusion Line
1.Highly rigid structure due to the sturdy construction and vibration- free support base.
2.Ergonomic controls at the operator’s disposal.
3.Sizers support bench, housed in a water collection trough made in SS.
4.High capacity vacuum units for the “combined” air/water calibration when the profile fast cooling is required.
5.Water/air silenced separators, essential for the combined calibration.
6.Customized version available on request with additional vacuum groups, profile drying system and other accessories.
7.The equipment slides on rails trough double speed motor driven jack, 600 mm useful traverse.
8.Models suitable for a pulling force up to 5000 kg.
Why Choose UPVC Profile Extrusion Machine From FANLYPLAS?
Superior Quality & Advanced Technology
ANLYPLAS is committed to providing high-quality UPVC profile extrusion machine, utilizing advanced extrusion technology and precise mold design to ensure stable and efficient operation, producing excellent UPVC profile to help you stand out in the market.
Customized Solutions & Professional Service
We have an experienced team that can provide tailor-made production line solutions based on your specific needs. Additionally, we offer comprehensive installation, training, and after-sales service to ensure the smooth operation of your production without any worries.
Continuous Innovation & Trustworthy Brand
FANLYPLAS, a well-known plastic extrusion equipment manufacturer in Shanghai, China, has obtained ISO9001 quality management system certification. Choosing us will ensure you have a long-term partner.
Q&A
What quality assurance can you offer, and what brands of components do you use?
Quality is our cornerstone. With over 20 years of manufacturing experience, we build our machines for reliability and performance. We integrate premium components from world-renowned brands like Siemens, Schneider, and Omron to guarantee stability and a long service life. Before shipment, every production line undergoes a rigorous quality control inspection and a complete test run at our factory. We welcome you or your designated third-party to witness this pre-delivery test in person to ensure your total satisfaction.
What kind of after-sales service do you provide for international customers?
We provide comprehensive global after-sales service to ensure your success. Our experienced engineers can travel to your factory for on-site installation, commissioning, and operator training. For long-term peace of mind, we offer lifetime 24/7 online technical support via video call or messaging for any troubleshooting needs. Furthermore, we guarantee a reliable, long-term supply of all necessary spare parts at a reasonable cost, ensuring your production line runs smoothly for years to come.
How can I get a quotation for your UPVC profile production line?
Getting a quote is easy! For an accurate proposal, please provide us with your specific requirements: 1) Your UPVC profile drawings (CAD files are preferred), 2) The required production capacity (e.g., kg/hr), and 3) Your factory’s workshop layout. Our expert team will then provide a customized solution and a detailed quotation promptly. Contact us today!
What is the delivery time for your machines?
The typical delivery time for a standard UPVC profile production line is approximately 60 to 90 working days after receiving the down payment and confirming all technical specifications. The exact lead time can vary depending on the complexity and customization of the machine, as well as our current production schedule. We will provide a confirmed delivery schedule in our official sales contract.
Let's Build Your Ideal UPVC Profile Extrusion Line
Tell us your requirements, and our engineering team will provide a customized technical proposal and a competitive quote within 24 hours.
