WPC Louvers Panel Production Line
Be Green By Extrusion!
About FANLYPLAS WPC Louvers Panel Production Line
The FANLYPLAS WPC Louvers Panel Production Line is engineered for superior stability and output. It features a specialized conical twin-screw extruder optimized for wood-plastic composites, ensuring uniform plasticization and consistent material flow. Integrated with a PLC intelligent control system, the line offers precise process parameter control, enhances energy efficiency, and simplifies operation.
The line’s primary application is its exceptional manufacturing versatility. By simply interchanging the extrusion molds, it can produce a wide portfolio of WPC louver profiles for various uses, from interior decorative panels to robust exterior cladding. It is also configurable for different formulations, allowing you to tailor product attributes like UV resistance or color to meet specific market demands and architectural trends.
Applications of WPC Louvers Panel
Panels produced by our line combine the aesthetic appeal of natural wood with enhanced technical performance. They are waterproof, termite-proof, corrosion-resistant, and require minimal maintenance. As a composite of wood fiber and recycled polymers, these WPC panels are a durable, eco-friendly alternative to traditional wood, offering longevity in both residential and commercial environments.
These versatile panels are widely used in modern architecture and interior design. Indoors, they create striking feature walls, ceilings, and room dividers in hotels, offices, and homes. Outdoors, they serve as stylish and durable façade cladding, privacy screens, and decorative elements for building exteriors. Their weather resistance makes them ideal for transforming and protecting building surfaces.
Customized WPC Louvers Panel Extrusion Line
FANLYPLAS offers customized WPC louvers extrusion line based on customer requirements, including product specifications, production volume, facility size, and desired level of automation. We provide flexible configurations to meet various needs. Below are some of the standard configurations available for WPC louvers extrusion line.
Mixer
This unit combines a high-speed heating mixer with a vertical cooling mixer. It utilizes self-friction for rapid, uniform blending of PVC resin and additives. The pot cover employs a dual-seal system, ensuring no leakage.
Conical Twin Screw Extruder
The heart of the line, this extruder features an optimized screw design for PVC dry blends. It ensures uniform plasticization and stable melt pressure. Equipped with a high-torque gearbox and advanced temperature control for high output and reliability.
Extrusion Mold
Precision-engineered from high-quality alloy steel like 3Cr17, our molds define the final product's accuracy. The internal flow channels are meticulously designed for stable, uniform extrusion speed and feature a mirror-finish chrome plating to ensure a smooth, glossy product surface.
Vacuum Calibrator
Our vacuum calibrator ensures high dimensional accuracy. A powerful vacuum system presses the profile against the sizing plates, while optimized internal water channels provide rapid, uniform cooling. This process guarantees profile stability and a high-quality surface finish.
Cooling Platform System
The cooling platform provides final, stress-free solidification of the profile. Its stainless steel frame supports the extrudate, preventing deformation. A circulating water spray system efficiently removes residual core heat, ensuring complete cooling and stability.
Haul-off Unit
The haul-off unit continuously and steadily pulls the solidified profile through the calibration tank. It typically uses rubber belts or caterpillar tracks to provide a consistent pulling force, ensuring uniform wall thickness and preventing deformation. The pulling speed is synchronized with the extruder output.
Cutting Unit
Once the profile reaches the desired length, the cutting unit automatically cuts it. Depending on the profile type and production requirements, this can be a saw cutter (for rigid profiles) or a knife cutter (for flexible profiles). Precision cutting ensures uniform product lengths.
Stacking System
The final unit in the line, the stacker, automatically collects and stacks the cut profiles neatly for packaging or further processing. This streamlines the production process and reduces manual labor.
Crusher and Miller
Our crusher and pulverizer system enables cost-effective, in-house recycling of scrap material. The crusher handles initial size reduction, while the high-speed pulverizer grinds the chips into a uniform fine powder, ready to be reintroduced into your production mix.
WPC Louvers Panel Production Line Main Parameters Table
The maximum output listed is an approximation based on standard raw materials. Actual output may vary depending on factors such as the material formulation (e.g., the inclusion of recycled content), product thickness, and operational parameters.
WPC Indoor Louvers Panel Production Line
| Extruder Model | Main Motor Power | Production Capacity | Width range | Thickness range |
|---|---|---|---|---|
|
FLZ48/113
|
15 (kw) |
80-120 (kg/h) |
50-150 (mm) |
5-20 (mm) |
|
FLZ51/105
|
18.5 (kw) |
100-160 (kg/h) |
100-200 (mm) |
5-20 (mm) |
|
FLZ55/120 |
22 (kw) |
120-180 (kg/h) |
100-300 (mm) |
5-20 (mm) |
|
FLZ65/132 |
37 (kw) |
150-250 (kg/h） |
300-600 (mm) |
5-20 (mm) |
|
FLZ65/138 high speed |
45 (kw) |
200-350 (kg/h) |
600 (mm) |
5-20 (mm) |
|
FLZ80/156 high speed |
55 (kw) |
250-400 (kg/h) |
600 (mm) |
5-20 (mm) |
WPC PE Outdoor Louvers Panel Production Line
| Extruder Model | Main Motor Power | Production Capacity | Width range | Thickness range |
|---|---|---|---|---|
|
FLZ55/110
|
22 (kw) |
80-180 (kg/h) |
180 (mm) |
15-80 (mm) |
|
FLZ65/132
|
37 (kw) |
150-250 (kg/h) |
240/300 (mm) |
15-80 (mm) |
|
FLZ65/132 |
37 (KW) |
150-250 (kg/h) |
150*2 (mm) |
15-80 (mm) |
|
FLZ55/110 & FLG25/25 |
22&3.7 (kw) |
100-180 (kg/h) |
180 (mm) |
15-80 (mm) |
|
FLZ65/132 & FLG35/25 |
37&7.5 (kw) |
150-250 (kg/h) |
240 (mm) |
15-80 (mm) |
|
FLZ65/132 & FLG45/25 |
37&11 (kw) |
150-250 (kg/h) |
240 (mm) |
15-80 (mm) |
Why Choose WPC Louvers Panel Machine From FANLYPLAS?
Superior Quality & Advanced Technology
ANLYPLAS is committed to providing high-quality WPC louvers panel machine, utilizing advanced extrusion technology and precise mold design to ensure stable and efficient operation, producing excellent WPC louvers panel to help you stand out in the market.
Customized Solutions & Professional Service
We have an experienced team that can provide tailor-made production line solutions based on your specific needs. Additionally, we offer comprehensive installation, training, and after-sales service to ensure the smooth operation of your production without any worries.
Continuous Innovation & Trustworthy Brand
FANLYPLAS, a well-known plastic extrusion equipment manufacturer in Shanghai, China, has obtained ISO9001 quality management system certification. Choosing us will ensure you have a long-term partner.
Q&A
What quality assurance can you offer, and what brands of components do you use?
Quality is our cornerstone. With over 20 years of manufacturing experience, we build our machines for reliability and performance. We integrate premium components from world-renowned brands like Siemens, Schneider, and Omron to guarantee stability and a long service life. Before shipment, every production line undergoes a rigorous quality control inspection and a complete test run at our factory. We welcome you or your designated third-party to witness this pre-delivery test in person to ensure your total satisfaction.
What kind of after-sales service do you provide for international customers?
We provide comprehensive global after-sales service to ensure your success. Our experienced engineers can travel to your factory for on-site installation, commissioning, and operator training. For long-term peace of mind, we offer lifetime 24/7 online technical support via video call or messaging for any troubleshooting needs. Furthermore, we guarantee a reliable, long-term supply of all necessary spare parts at a reasonable cost, ensuring your production line runs smoothly for years to come.
How can I get a quotation for your WPC louvers panel production line?
Getting a quote is easy. Please contact us via WhatsApp, email, or our website’s inquiry form. To provide an accurate quotation, please include the profile drawings or sizes, your required output capacity (e.g., kg/hr), and any component brand preferences. Our expert team will promptly provide you with a tailored proposal.
What is the delivery time for your machines?
The typical delivery time for a standard WPC louvers panel production line is approximately 60 to 90 working days after receiving the down payment and confirming all technical specifications. The exact lead time can vary depending on the complexity and customization of the machine, as well as our current production schedule. We will provide a confirmed delivery schedule in our official sales contract.
Let's Build Your Ideal WPC Louvers Panel Production Line
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